工艺参数对动态流量控制法挤压弯管应力的影响

采用有限元模拟和实验研究了挤压钛合金弯曲管件。通过实验验证了工件的形状和尺寸精度,并通过有限元模拟分析了工艺参数对挤出过程中变形体的平均压应力分布情况和挤出弯管件的曲率半径的影响规律。结果表明:有限元模拟中,弯管件的曲率半径误差为6.03%,弯管直径误差为3.82%;在靠近定径带处,平均压应力呈非均匀分布;在焊合腔内,靠近细分流孔区域的平均压应力小于靠近粗分流孔区域的平均压应力,平均压应力的大小顺序在通过粗、细分流孔前后相反;在模具结构固定不变时,弯管件的曲率半径随挤压速度的减小而增大,不随挤压温度的变化而变化。     

Influence of accelerated curing on the compressive strength of polymer-modified concrete

In recent building practice, rapid construction is one of the principal requisites. Furthermore, in designing concrete structures, compressive strength is the most significant of all parameters. While 3-d and 7-d compressive strength reflects the strengths at early phases, the ultimate strength is paramount. An effort has been made in this study to develop mathematical models for predicting compressive strength of concrete incorporating ethylene vinyl acetate (EVA) at the later phases. Kolmogorov-Smirnov (KS) goodness-of-fit test was used to examine distribution of the data. The compressive strength of EVA-modified concrete was studied by incorporating various concentrations of EVA as an admixture and by testing at ages of 28, 56, 90, 120, 210, and 365 d. An accelerated compressive strength at 3.5 hours was considered as a reference strength on the basis of which all the specified strengths were predicted by means of linear regression fit. Based on the results of KS goodness-of-fit test, it was concluded that KS test statistics value (D) in each case was lower than the critical value 0.521 for a significance level of 0.05, which demonstrated that the data was normally distributed. Based on the results of compressive strength test, it was concluded that the strength of EVA-modified specimens increased at all ages and the optimum dosage of EVA was achieved at 16% concentration. Furthermore, it was concluded that predicted compressive strength values lies within a 6% difference from the actual strength values for all the mixes, which indicates the practicability of the regression equations. This research work may help in understanding the role of EVA as a viable material in polymer-based cement composites.     

异种铁素体耐热钢接头界面组织及其影响

综述了铁素体与铁素体异种金属焊缝（dissimilar metal welds，DMWs）接头界面组织及其影响。结果表明，在焊后热处理或运行温度下的铁素体钢DMWs接头的不均匀界面组织中，通常会形成脱碳层和增碳层。在铁素体钢DMWs焊接接头界面组织影响因素中，焊缝金属的化学成分有重要影响；焊后热处理规范（温度和时间）、工作温度下运行时间的影响较为突出；焊接工艺参数的影响亦不可忽略。异种钢接头界面处近缝区裂纹的产生，以及接头的蠕变强度随Larson Miller 参数增大而下降等不利影响，均为异种钢界面碳迁移行为所导致。焊缝成分控制法是接头界面组织控制或改善的必要条件，而脱碳层部位转移法能有效防止裂纹发生，亦是接头安全运行的重要工艺措施之一。     

Mg-5Y-3Sm-0.8Ca-0.5Sb合金的高温蠕变行为

采用蠕变实验和理论计算,研究了时效态Mg-5Y-3Sm-0. 8Ca-0. 5Sb合金在250～300℃和50～70 Pa条件下的蠕变行为。结果表明,该合金具有良好的抗高温蠕变性能,其在300℃和70 MPa下的稳态蠕变速率为3. 28×10-8s-1。在50～70 MPa的应力下,当温度由250℃升到300℃时,应力指数由2. 30变为3. 22;在250～300℃的温度下,当应力由50 MPa升到70 MPa时,蠕变激活能由65. 4 kJ/mol变为81. 0 kJ/mol。     

基于P波模量的原位胶结充填体强度预测模型研究

原位胶结充填体质量评价通常采用单轴抗压强度作为表征指标,由于在现场工程中无法快速、准确获取充填体的强度值,因此需要建立一种参数易于获取且准确的原位胶结充填体强度预测模型。基于胶结充填体物理力学参数的内在联系,从量纲平衡的角度探索了胶结充填体单轴抗压强度与P波模量的关系。根据C矿和I矿两种原位胶结充填体的密度、P波速度及取芯强度的测试数据,采用线性拟合的方法获得了基于P波模量的原位胶结充填体强度预测模型。通过对C矿和I矿的强度预测模型拟合效果分析可知,P波模量与取芯强度呈正相关性,且拟合效果较好,证明原位胶结充填体强度预测模型精度高,具有很强的实用性。     

人工砂混凝土性能试验研究

采用正交试验方法配制了不同人工砂取代率、石粉含量、粉煤灰含量的混凝土, 对比了每组混凝土的坍落度, 研究了3 d、28 d龄期混凝土的抗压性能。结果表明: 最优配比的人工砂取代率、石粉含量和粉煤灰含量分别为10%、3%和5%, 此时28 d抗压强度为40.1 MPa, 满足30 MPa的混凝土设计强度。     

再生混凝土抗压强度试验研究

设计3种不同再生骨料取代率的再生混凝土立方体试件，分别在7 d、14 d、28 d、100 d龄期进行抗压强度试验，结果表明：长龄期再生混凝土立方体抗压强度有所增大，但高取代率比低取代率的抗压强度降低，再生混凝土后期强度增长速率高于普通混凝土。对试验室实测的再生混凝土立方体抗压强度与试验龄期进行拟合，拟合结果相关系数均大于0.97，吻合结果较好。     

孔隙水压对充填体性能的影响

为探究大水矿山充填体的力学性能变化,将充填体试块置入高压水体中使其内部形成孔隙水压,研究孔隙水压下充填体的抗压强度、抗拉强度和含水量等指标的变化。试验以孔隙水压、浸入时间、充填配比和料浆浓度为主要影响因素,开展29组充填体强度试验。方差分析表明,料浆浓度和充填配比对充填体抗压强度影响极显著,孔隙水压影响显著;浸入时间对充填抗拉强度影响显著。相同充填配比和料浆浓度下的充填体抗压和抗拉强度随孔隙水压和浸入时间增长而下降,其中抗拉强度下降幅度较大。充填体含水量随孔隙水压增大而增大,增长趋势和充填体强度增大趋势相吻合。     

P91钢管道异常低硬度部位的组织和性能

对电厂运行过程中发现的P91钢主蒸汽管道的低硬度部位进行了微观组织观察、短时力学性能试验和高温持久强度试验,分析了其硬度偏低的原因。结果表明,低硬度区域P91钢组织为铁素体+析出物,位错密度较低,M₂₃C₆相在晶界处粗化聚集,同时析出新相Laves相,使得P91钢的短时力学性能和高温持久强度下降严重。     

Short SiC fiber/Ti3SiC2 MAX phase composites: Fabrication and creep evaluation

The compressive creep of silicon carbide fiber reinforced Ti₃SiC₂ MAX phase with both fine and coarse microstructure was investigated in the temperature range of 1000-1300°C. Comparison of only steady-state creep was done to understand the response of fabricated composite materials toward creep deformation. It was demonstrated that the fibers are more effective in reducing the creep rates for the coarse microstructure by an increase in activation energy compared to the variant with a finer microstructure, being partly a result of the enhanced creep rates for the microstructure with larger grain size. Grain boundary sliding along with fiber fracture appears to be the main creep mechanism for most of the tested temperature range. However, there are indications for a changed creep mechanism for the fine microstructure for the lowest testing temperature. Local pores are formed to accommodate differences in strain related to creeping matrix and predominantly elastically deformed fibers during creep. Microstructural analysis was done on the material before and after creep to understand the deformation mechanics.